Difference Between PSL1 and PSL2 Pipes

Date:2025-07-02 Views:13

Differences between PSL1 and PSL2:


API 5L Seamless Steel Pipe(SMLS) PSL1 vs. PSL2:


1. Standard grade classification

- PSL1 (Product Specification Level) is the basic grade in the API 5L standard, suitable for general oil and gas transportation.

- PSL2 is an advanced grade with stricter requirements on chemical composition, mechanical properties and testing, suitable for high pressure, low temperature or corrosive environment.


API 5L Seamless Pipes


2. Comparison of mechanical properties

- Compressive strength: PSL2 has higher requirements, for example, the compressive strength of X52 steel grade PSL2 needs to be ≥460 MPa, while PSL1 only needs ≥414 MPa (data source: API 5L 46 edition).

- Impact toughness: PSL2 requires Charpy impact test (minimum 27J at -20℃), while PSL1 does not have this requirement.


Key differences:
PSL2 requires impact toughness testing for all steel grades and limits the upper limit of yield strength to avoid brittle fracture caused by excessive hardness of the material.


3. Chemical composition control

- PSL2 has stricter limits on the content of impurities such as sulfur and phosphorus (sulfur ≤ 0.015%, phosphorus ≤ 0.025%), while PSL1 allows slightly higher limits (sulfur ≤ 0.03%, phosphorus ≤ 0.03%).

Does PSL1 meet gas standards?

1. Applicability of gas transportation

- According to ASME B31.8 and GB/T 9711-2017 standards, PSL1 can be used for low-pressure gas pipelines (design pressure ≤ 1.6 MPa), but the following conditions must be met:
- The operating temperature is higher than -10℃;
- There is no risk of dynamic load or low-temperature impact.

- Note: PSL2 is usually required for high-pressure gas pipelines (such as long-distance pipelines) to ensure safety.

2. Practical application suggestions

Select PSL1: low pressure, room temperature, non-corrosive environment (such as urban water supply).

Select PSL2: high pressure (>10MPa), low temperature (<-20℃), acidic environment containing H₂S or cross-border long-distance pipelines.


For safety-critical areas (such as nuclear power, deep-sea oil and gas), PSL2 seamless steel pipes are preferred.


How to choose the right quality level?

1. Comparison of key parameters of PSL1 and PSL2
Parameters
PSL1
PSL2
Compressive strength (X52)
≥414 MPa
≥460 MPa
Impact test
Optional
Mandatory (-20℃, 27J)
Sulfur content
≤0.03%
≤0.015%
Testing requirements
Basic water pressure test 
Water pressure + non-destructive testing

PSL2 advantage: UT testing of each pipe ensures that each steel pipe has no internal defects (such as delamination and inclusions).


2. Other influencing factors


- Cost: The price of PSL2 is about 15%-20% higher than that of PSL1;
- Life: PSL2 has a longer life in corrosive environments and lower maintenance costs.


Read more: ASME B36.10 / B36.19 Steel Pipe Dimensions & Sizes 

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